Friday, February 28, 2014

Club Car Bench seat repair

One good thing about Club car ...Their seats last very well . Some of mine are 14 years old .But eventually like all seats will need replacing . Great thing about the seats is that the seat covering is available in many colors in the parts book .

The plywood backing was starting to fall through the opening.


Seat cover still looks OK but they get pretty brittle and usually can't be saved .


Pull it all apart and use the old base for a template .



You can round all the edges so it will not cut the new cover .

 

Drill the new holes and start putting some of the hardware back on . 


New cover .


Start in the middle and work out to the sides using 3/8 ths. staples . Trying to keep it as uniform as possible . The driver side  foam is a little worn out . All the staples were pulled out and using screws works fine to put the rubber pads back on.


Back on . Might out last the machine now .  1999 Club Car Turf II .

Wednesday, February 26, 2014

Club Car charger damage

Not  uncommon to see this type of damage . This ones been run in to pretty good by the looks of it . We kept a couple of the old rental carts and I didn't get around to hanging up the charge like the rest of them . 

Looks bad ....funny thing is that it still works .




Pretty sure you can buy all the pieces for repair but we just straighten them back out the best we can . Most of the time we get 2 or 3 a year were the cart staff forget to unplug them and drive off . To bad there isn't a built in way that they will not move unless unplugged . 



Taking pictures of all the wiring connections before you take it apart can speed things up on assembly .

   
Not to hard to take apart . Now you can straighten out the parts the best you can . The aluminium was stretch a bit in one area from the impact .  


Usually you can get them to look pretty good .


Looks like a charger again . 


Now the internal parts won't be up against the casing causing a short or shock hazard. 

The old sprayers in an should have a little down time waiting for parts so I may have a chance to build a shelf or hanger for this charger . After that I'll have to figure out a good idea for a wheel stop so that the electrical panel back board and exterior walls don't get run into again . The cold storage shop floors are polished cement and sometimes the carts slide to a stop .



 When you get reoccurring problems keep them in mind or right them down so you can find a solution for them later on .

Working on repairs and solution.



Removed the bracing I had put on last years damage . Had some left over plywood from doing a seat base repair on a Club Car.


Shelves built .I was thinking of attaching it to the shelve but feared it would haul the panel of the wall  if they forget to detach the charge cord .


Now for a permanent solution . Went to my scrap metal pile for material . Found lots of heavy gauge U channel stock to use .


Cut and welded pieces together . kept up right post about 33" apart to match wheel width and kept it around 10" high .


Found some 1/4 plate for bases and drilling out for 1/2" anchor bolts , 4 in each plate . taped of the black in strips to make hazard lines . A few more coats and touch ups and it will be ready for install in front of panel . 



 http://golfcoursemechanics.blogspot.ca/2011/10/electric-club-car-president-trick.html


This trick somebody posted once helped a lot .



Tuesday, February 25, 2014

Toro MDX fuel Filter placement

Just finishing off the rest of the 800 hr. service on the MDX . 


After replacing the fuel filter I'm looking at it resting on the spark plug boot . When you work in this business long enough and see what can happen you get an uneasy feeling about this one . First .... if the spark plug boot gets torn and starts arcing (hard to get the boot off unless you reach up from the underside , it's a pretty tight fit ) it may not be a good thing especially if the clamp doesn't seal and fuel starts dripping with the exhaust pipe near by too . 
I'm sure it's fine but I'm going to extend the hose going to the fuel pump and split loom it . 


Twice as long + as before . 


That way the filter can sit back further in the frame .


The new line was zip tied to keep it from moving .


Should be good now but I may even relocate the fuel pump later on .

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Also changed the plugs . I noticed a fair amount of soot on them which tells me it's getting to much fuel . 
You should check choke cables . If you don't they will drive them with the choke partially on . 


First thing I checked was the choke cable to see if it is binding or sticking . It was fine . 


The choke return spring is weak and I couldn't get another turn on it for more tension . So for now I gave it a little helper spring .


Good as new . 

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Winter work is almost done just sprayers left and maybe rebuild our tow behind top dresser if time and budget allows . At least make up a parts and price list . 
As the guys come back I'll be checking tractors and trailers and start servicing small engines ................then it will be go time again for another season . 





MD tailgate upgrade

We have been having a problem with our 2012 MD Toro tailgates.After a second attempt with another tailgate they where still sticking and not latching or getting stuck . Getting stuck closed is a big issue because most staff will try to open it bending latch parts . One of the tailgates has more side to side movement causing some of the problem plus when they run sand or soil the latch would get jammed up with debris . The head service tech from our dealer was out to do some measurements of the dump boxes for Toro .

We received two tailgate upgrades this morning . 


Tailgate part #


Hardware part #'s


Tailgate still looks the same .


I did notice the pins are beveled now .


Old latch system.


Doesn't take long to change them over . Maybe 15 Minutes each from start to finish.


I think a different bolt will be needed to attach the lanyard kit . Some are on the way . 


This latching system makes more sense for what they will be hauling on the golf course . Less chance for dirt or sand to get in and if it does it will just vibrate out . 




The bottom hinge is also different .It has a built in spacer and the bolt mounting holes are oval to take any side to side  play out . 





 Looks great . Have a good feeling about this system . 

Thanks Toro , Bill , and Veseys for the help with this issue. 



Nice to see a companies monitoring complaints and validating and correcting problems when needed.




Also while they where in I put a grease nipple in this area .




Monday, February 24, 2014

Toro MDX front disc brake change

Our first MDX just turned over 800 hrs. and I'm going over the 800 service interval .


Not to hard to check them . You can see how much pad is left by looking through the openings in the caliper .

  
If you have the anti chatter clip you can pull it out and look also . 


Caught ours just in time .


Anything less than 1/32 " of an inch of pad material needs replacing . 


First remove the cap on the brake reservoir .


The 2 wire clips just pull out . There are 2 bolts on backside that removes the caliper . The brake line can be pulled through the rubber grommet a little to make it easier to work on . 


I've seen the same type of brakes on small cars . 


The pads come as a kit to do one wheel . In the package includes new wire clips and instructions . The instructions mention to use a screw driver to pry on the old brake pad ( while its on the disc before removal) to push the piston back . 


There is no through opening to use a clamp the normal way . I had to improvise a bit and used one of the wheel nuts to push on the center of the piston so it doesn't bind sideways  . 


Watch the piston and feel how it goes back in . It should be easily pushed back not jumpy or excessive  force with the clamp . Push it till it just bottoms out . 


Pads only go one way with friction material facing the disc . The slots sit on the wire pins .


Assemble disc pads and pins in caliper . also de-glaze the disc and check to see if it's warped or excessive wear . The pads ALWAYS wears more on the piston side since it 's the pad that makes contact first . 


You can slide the anti chatter clip in if yours has it . 


You can now install the bolts and torque them to 35 - 40 ft. lbs. 


While your here you can clean up the bleeder screws threads and put some ant seize on them . 



That way if the brakes had to bled later on you might have a better chance to get them to break free with out snapping one off. 



 Picture above of De-glazed disc with some medium grit sand paper . Before you test drive ....push the brake pedal down a few times first to get the new pads out to the disc . 
   I'm a bit of a pack rat so I'll keep the 2 outside old pads and a couple of wire clips ( for just in case ) . Most likely will never use them but you never know in this business . I've seen parts missing that leaves you scratching your head at times .